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Additive manufacturing

Additive Manufacturing is often considered a new manufacturing method, however it has been around for centuries dating back to metallic castings during the Copper Age. In modern times, Additive Manufacturing has evolved from castings to include layer-based processes where a digital model can be created from polymer, ceramic, metallic, or composite materials. 

The AMRF will house Additive Manufacturing techniques involving laser-based processing and very large format polymer methods, along with the adjacent processes in design, non-destructive evaluation (NDE), inspection, qualification, and certification which fully leverages the modern advantages of Additive Manufacturing.

Capability overview

  • Experts in Metal Additive Manufacturing – Laser Powder Bed Fusion (L-PBF) Technology
  • Proven build parameters for production readiness in a range of metal alloys
  • In process inspection and part validation controls
  • Combination of technologies from large format, multi-laser to multi-mode laser with process monitoring

What the AMRF can offer

  • A truly turnkey solution in a single facility. The AMRF encompasses part design, manufacture, post-processing, inspection/NDE, qualification, and knowledge transfer.
  • Computational design and part build optimisation
  • Simulation and economic feasibility studies
  • Prototype development and transition to scale manufacture
  • Rapid process qualification for a range of industries
  • In-process inspection and build traceability 

Our specialised additive manufacturing equipment

Additive Industries MetalFab G2

Technical specifications

  • Two independent build chambers with processing envelope X: 420mm Y:420mm Z:400mm
  • Configured for Inconel 625/625 RAM2 and Scalmalloy powders
  • 4x full-field 500W lasers with automated laser alignment
  • Intelligent scan strategies to optimize for productivity and quality 
Render of Additive Industries MetalFab G2

The AMRF's on-site, laser-powder bed fusion platform is designed for large part development and production applications ideal for space, defence, toolmaking, oil and gas, and critical engineered environments.

Access to the G2, coupled with our computational design capabilities and additive expertise, will enable you to take advantage of:

  • bespoke material development and qualification
  • a wholistic approach to process optimisation incorporating design, post-processing, and inspection
  • confidence in part performance for intended application
  • part consolidation, BOM optimisation, lightweighting, re-design of castings and forgings, and other performance advantages of metal additive technology

How could a laser-powder bed fusion platform help your business?

  • access to rapid part development with scale in mind, from design assessment to part validation
  • computational design, coupled with real time build monitoring and in-process inspection capture, ensures certainty across part planning, build and compliance
  • additive development at the AMRF offers you the opportunity to obtain application knowhow to internalise within your organisation 

Ready to speak with us?

Are you considering the application of metal additive for your products or prototypes, but unsure of the technology's suitability? 

Click here to get in touch with our Principal Engineer for Additive Manufacturing to discuss your requirements today

Accelerate your business with the AMRF

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